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RFDAUTX

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Binding Function

RFDAUTX

 

Binding ID

AUTOPICKER_PREFINISH; DOORBLANKWRAPPER

 

Binding Description

Sockets Interface to Autopicker for Prefinished Doors

 

Purpose

This Binding is designed to communicate with an Autopicker (Material handling Robot) that performs two main operations for Pre-finish Complete (PFC) doors: 1) picks up door slabs from a pallet feed lane and puts them away in a storage area grid and 2) picks PFC doors ready for shipment. TagNet provides verification of exactly what door type is currently being handled by the autopicker in either operation and communicates this to the Robotic controller via simple XML exchange. The Binding uses GPIO script and ADAM I/O controller to listen for trigger events as well as turn on stack light conditions as configured.  This function makes use of the power of TagNet UDA's and the ability to group those UDA's for variable content in the XML. 

 

** The main difference between RFDAUTO and RDAUTX is the fixed core attributes sent for both Putaway and pick operations.

** This RFDAUTX URI also works with DoorBlankWrapper Binding passing DOOR_WRAPPER UDA Group.

 

Logic

Reader Operation at a given Autopicker robot is controlled by trigger events as configured in the Binding:

üThere are two modes of operation based on which Trigger input is provided. The chart below shows what 'Core' attributes are sent in the XML and what 'variable' attributes are included based on the UDA Grouping  

1.When the Autopicker provides a put-away trigger (e.g. Input1), it instructs TagNet to perform a read cycle to scan the door tag and send a Put-away payload as configured. This tells the Autopicker what Item # they have so it knows which stack location (x.y) to put it away to and also what antenna saw the tag (on all 4 corners of the door). This dictates what the orientation of the door is when picked up so the autopicker can rotate/swivel as necessary before loading onto a WIP pallet.

2.When the Autopicker provides a pick trigger (e.g. Input2), it instructs TagNet to perform a read cycle to scan the door tag and send a Pick payload as configured. This again confirms to Autopicker what Item # they have and where the tag is on the door.

üThis Binding makes use of a PDI concept which stands for Production Data Input. This is basically a unique identifier that relates to order configuration data waiting to be associated with a door blank. When the door is picked, the PDI is sent back from the backend system (in the XML response) that instructs TagNet to retrieve that PDI data and link it to the actual TagID of the door picked. This now becomes a made-to-order product that will instruct Robotics further downstream in the manufacturing process of what operation to perform by passing UDA's at key workstations.

üIMOVE rules are applied are the very end of logic only if enabled.

üSupports full GPIO script as a result of standard MATCH / NOMATCH / ERROR / NOTAG variables.

Restrictions

None identified

Comments

This binding can be tested with a  AUTOPICKER_EMULATOR  utility that will return a PDI value specified in a TXT file. Note: this utility uses Port 2500 and the IP address of your testing machine. So an example would be 192.168.1.140:2500 in the IP address of the Binding.

Files Updated

RFDLOCIN, RFDLOCIH (Insert), RFDTAGVS

Program Name

URI set to RFDAUTO

Binding Setup

Binding Properties

Email Notification

The email address to send binding specific alerts. Note: This overrides the default SMTP Recipient value under System Settings

 

Antenna Trigger & UDA Grouping

Specifies the state of a Trigger that will initiate a UDA grouping payload (e.g. Antenna 1 trigger value sends UDA Grouping 1, Antenna 2 trigger value sends UDA Grouping 2).  Note: this directive should not be confused with the physical 'Antenna 1/2' as all antennas enabled in the physical reader profile are activated.

 

Dwell Time

This is the time period that TagNet will ignore further read events until the dwell period has expired. For example, when a tagged object goes through a read zone and TagNet changes its location state from A to B, the dwell period gives it time to move away from the read zone before it is evaluated again for another inventory move (i.e returning back through same B to A).  The dwell time should be long enough to allow the object to move away from the portal read zone but not too long that if it is brought back in the reverse direction it will be not be ignored. There are (4) dwell time options in the dropdown. 

ü[Global] indicates that if the Tag was seen previously at any TagNet Physical Reader its LRE (Last Read Event) will be taken into consideration.

ü[Location] indicates that only if the Tag was seen at a Physical Reader within the same Logical Reader group, will its LRE will be taken into consideration.

ü[Reader] indicates that only if the Tag was seen at the same Physical Reader will its LRE will be taken into consideration.  ** Future

ü[Antenna] indicates that only if that Tag was seen at the same Antenna on a given Physical Reader will its LRE will be taken into consideration. ** Future

 

Note: The LRE time is updated every time the tag is read anywhere unless it is specifically filtered out in the Event Subscription Binding.  Though the tag event will be logged, it will not be evaluated for any business logic nor will it update the LRE. This filtering is typically done so that downstream read zones will not ignore it because its LRE was updated (e.g. if the tagged object has a specific inventory state or attribute that precludes it from being considered for dwell based logic).

 

Terminate With

Indicates to receiving endpoint that XML document is complete. Allows for NULL, CR (Carriage Return), EOT (End-of-Transmission char), LF (Line Feed) or TAB (tab to next column) making it flexible depending on the requirements of the interface. Allows the Socket interface to terminate the payload using EOT.

 

Inventory Movement Rules

In the example below, the Inventory Movement Rules are set to *YES. Refer to the the Binding Change for detailed explanations of each directive.

 

 

Shown below are the XML transaction sets:

 

Action

XML Schemas

PFC Put-away Operation

<?xml version="1.0" encoding="UTF-8"?>

 

<Bayer-Prefinish-Complete-Putaway xmlns:xalan="http://xml.apache.org/xslt">

  <DoorItemNo>100AAERP</DoorItemNo>

 

  <PDI>00000000000000000525</PDI>

 

  <TagLocation>Top LH</TagLocation>

   <DoorAttributes>

     <HEIGHT>10.250</HEIGHT>

     <WIDTH>15.50</WIDTH>

     <THICKNESS>5.25</THICKNESS>

   </DoorAttributes>

 

** DoorItemNo Mapped to the ERP field in the Product Master

** TagLocation is the actual Antenna Name as user defined in Reader profile

PFC Put-away Operation (Response)

</Bayer-Prefinish-Complete-Putaway>

 

<?xml version="1.0" encoding="UTF-8"?>

 

<Bayer-Prefinish-Complete-Putaway-Response xmlns:xalan="http://xml.apache.org/xslt">

   <DoorItemNo>100AAERP</DoorItemNo>

 

  <PDI>00000000000000000525</PDI>

 

  <TagLocation>Top LH</TagLocation>

   <DoorAttributes>

     <HEIGHT>10.250</HEIGHT>

     <WIDTH>15.50</WIDTH>

     <THICKNESS>5.25</THICKNESS>

   </DoorAttributes>

 

  <Status>OK</Status>

 

</Bayer-Prefinish-Complete-Putaway-Response>

 

PFC Pick Operation

<?xml version="1.0" encoding="UTF-8"?>

 

<Bayer-Prefinish-Complete-Pick xmlns:xalan="http://xml.apache.org/xslt">

  <TagID>BBB800000000000000000039</TagID>

   <DoorItemNo>100AAERP</DoorItemNo>

   <PDI>00000000000000000525</PDI>

 

  <TagLocation>Top LH</TagLocation>

  

</Bayer-Prefinish-Complete-Pick>

 

PFC Pick Operation (Response)

<?xml version="1.0" encoding="UTF-8"?>

 

<Bayer-Prefinish-Complete-Pick-Response xmlns:xalan="http://xml.apache.org/xslt">

  <TagID>BBB800000000000000000039</TagID>

   <DoorItemNo>100AAERP</DoorItemNo>

   <PDI>00000000000000000525</PDI>

   <TagLocation>Top LH</TagLocation>

  

  <Status>OK</Status>

 

</Bayer-Prefinish-Complete-Pick-Response>

 


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